10MPa Vacuum pressure sintering furnace/Sinter-hip furnace

10MPa Vacuum pressure sintering furnace/Sinter-hip furnace is mainly suitable for sintering and pressure sinter of cemented carbide, precision ceramic, magnetic, cemented alloy products etc.

10MPa Vacuum pressure sintering furnace Sinter-hip furnace

Products Parameter

Loading space 300*300*900/350*350*1200/500*500*1800
Design standards JB4732-95/GB150/ASME,20-year service life,double doors horizontal structure,6000 times
Max.working Temp. 1600 ℃ (according to requirement of cumtomer,max.work temp. can be 1800  ℃ for special design  )
Max.working pressure 100 bar
Vacuum leakage rate 3Pa/h(average in cold,empty,dry chamber in 24 hours )
Vacuum pump Slide-valve pump,Roots Pump(Imported pump or domestic pump according to customer's requirement )
Wax-collection rate 98%
Pressurization period 15-30 min
Cooling period(full furnace) 3h/4h/≤ 5h
Temp.&Atmosphere Uniformity Coercivity deviation  ≤ ±0.3KA/M,Magnetic saturation deviation ≤ ±0.2%,Temperature variation ≤ ±5  ℃
Cooling water temp. ≤ 30 ℃
Cooling water flow rate 600L/min
Power supply 3*AC380V ±10 %+N +PE/50HZ
Control cabinet power supply single-phase,AC210V-250V/50HZ
Heating power 300KVA/340KVA/520KVA
Temp.Measurement Mode WRe5-26 Dual-core or Single-Core Thermocouple,mutually redundant,stable and reliable
Temp.Control Mode Single-zone Temp.Control,3-zone Temp.Control or 4-zone Temp.Control
Functions Vacuum heating,vacuum dewaxing,H2 dewaxing,heating flowing gas,heating with gas mixture (CO2,CH4,H2),heating pressure gas,Rapid cooling.
Furnace weight ≈20ton/ ≈24ton/ ≈34ton
Input Gas Allowed Ar,H2,N2,CH4

Note: The above specifications are defined according to cemented carbide .The above parameters can be adjusted to the process requirements, they are not as acceptance standard, the detailed spec. will be stated in the technical proposal and agreements.

Products Characteristic

1.Design standard: JB4732-95/GB150/ASME, 20-year service life, double doors horizontal structure, 6000 times.

2.Horizontal design for easy loading/unloading and easy maintenance.

3.Automatic control of the entire process.

4.This kind of vacuum pressure sintering furnace is single room, horizontal type, recycle heating furnace, it adopt graphite heating element of low voltage and large current. All the technical process is automatic controlled, monitored, chased, fault diagnosed which showed and recorded by computer.

5.Furnace heating element, insulation and charging box are all in cylindrical structure, compared with the traditional square structure:Charging room is larger, size is more flexible, the temperature and atmosphere more uniform

Products Advantages

1.Compact structure, small occupation area, low energy consumption, rapid cooling speed, saving energy and protecting environment.

2.Full range of sizes available, can be used in experimental research and development, Small and medium-sized enterprises as well as mass production. We can design the products according to customer's special requirement.

3.Graphite box can be round or square for different applications.

4.Complete Dewaxing mode, suitable for different forming agent including rubber, paraffin wax, PEG and extrusion molding agent with high wax-collection rate.

5.High automation level: one-button start; Double industrial PC operating system, mutually redundant, safe and reliable.

6.The control system is full-automatic with data record & backup function, the operation system is more humanized, more powerful.

7.The Insulation box is of good insulation effect, free of volatilization at high temperature, with long life. It adopts "sandwich structure" and CFC material inside and outside with high strength, will be no deformation after many years use.

8.The insulation door adopts special "step design", insuring temperature uniformity on chamber doors at both sides.

9.The furnace can be remote controlled, diagnosed and repaired.

10.The electrode arc monitoring system can prevent serious damage to furnace shell caused by overheat and arc effect.

11.Program has resume-heat-at-break point function, no need to restart the program in case of short time power failure.

12.Our R&D team keeps persistent efforts on improvement of sintering furnaces, and acquired 17 patents up till now.

Ruideer Service

Pre-sale Service:

1. Reply your inquiry in 24 working hours.

2. Experienced staffs answer all your questions in fluent English.

3. Customized design is available.

On-purchase Service:

1. Exclusive and unique solution can be provided to our customer by our well trained and professional engineers and staff.

2.As an honest seller, we always use superior electronic parts and components, advanced machines,skilled technicians to ensure our products to be finished in high quality and stable feature.

After-sales Service:

1.The equipment warranty period is 12 months. Equipment failure happens, after-sales service personnel shall give solutions within 48 hours, after receiving the buyer's notification .

2.If need to get to the scene , the after-sales service personnel should be arrived at the scene within 72 hours after passing visa. And must be continuous to repair, until fault be excluded, Furnace running back to normal.

3.When taking-over the Furnace to the customer, We will give a staff training to customer.

Contact Ruideer

Ruideer Metallurgy Equipments Manufacturing Co., Ltd.

TEL: 0086-731-22506318

FAX: 0086-731-22506328

Email: shirley.xiao@zzrde.com

Add.: B,2nd Bldg, A Zone, Xinma.Jingu Industrial Area.GaoKe,Tianyi Road, Tianyuan, Zhuzhou, Hunan Province, China

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Location:B,2nd Bldg, A Zone, Xinma.Jingu Industrial Area.GaoKe,Tianyi Road, Tianyuan, Zhuzhou, Hunan Province, China